AURVTP019
Prepare and paint plastic and composite vehicle surfaces


Application

This unit describes the performance outcomes required to prepare and apply refinishing materials to plastic and composite vehicle surfaces. It involves preparing for the task, selecting and using specialist tools and equipment, preparing components, mixing and applying paint materials to plastic or composite components according to paint manufacturer specifications, and completing workplace processes and documentation.

It applies to those working in the automotive paint refinishing repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to paint plastic and composite components

1.1 Job requirements are determined from workplace instructions

1.2 Paint information is accessed and interpreted

1.3 Plastic paint materials are selected and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Paint tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.6 Work is planned to identify preparation and painting methods, minimise waste, and prevent damage to vehicle

2. Clean plastic or composite surface

2.1 Surface is prepared for refinishing according to paint manufacturer technical specifications and safety and environmental requirements

2.2 Surface is checked to ensure it is free of oil, dust and other contaminants

2.3 Surface preparation is completed without causing damage to vehicle, other components and systems

3. Apply refinishing material

3.1 Plastic or composite refinishing material is applied according to paint manufacturer approved methods

3.2 Refinishing material is dried using approved methods and equipment

3.3 Painted area is polished and finished using approved techniques and equipment

3.4 Paint finish is checked against specifications

3.5 Refinishing is completed without causing damage to surrounding painted areas and components

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and component is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Evidence of Performance

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

prepare, paint and polish three different plastic and composite vehicle surfaces, in which the work must involve:

one plastic vehicle surface

one composite vehicle surface.


Evidence of Knowledge

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to preparing and painting plastic and composite vehicle surfaces, including procedures for:

selecting and using personal protective equipment (PPE)

using technical data sheets (TDS) and safety data sheets (SDS) for paint materials

handling and storing paint materials

using tools and equipment

using approved drying area

environmental requirements, including procedures for trapping, storing and disposing of waste materials

paint manufacturer specifications and recommended application methods

types and use of plastic and composite painting and refinishing materials

plastic and composite surface preparation techniques

paint application methods and techniques, including:

spray and drying equipment

paint fault and rectification procedures

paint drying methods

polishing methods and equipment

correct use of positive air feed masks

using approved drying area

types and use of spray guns, including:

spray gun operation and spraying techniques

spray gun cleaning and maintenance methods

procedures for protecting vehicle and components when painting vehicle components

procedures for final inspection of painted plastic and composite components.


Assessment Conditions

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of task.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the plastic and composite vehicle surfaces that they have painted, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

TDS and SDS for paint materials

PPE required to prepare and paint plastic and composite vehicle components

materials required to prepare and paint plastic and composite vehicle components

plastic and composite components specified in the performance evidence requiring painting

tools, equipment and materials appropriate for preparing and painting plastic and composite vehicle surfaces.


Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.

Skills

Description

Learning skills to:

locate appropriate sources of information efficiently.

Writing skills to:

legibly and accurately fill out workplace documentation.

Oral communication skills to:

clarify instructions and procedures

clearly report quality issues and job outcomes.

Numeracy skills to:

use basic mathematical operations, including addition, subtraction, multiplication and division to:

calculate quantities of refinishing materials

measure and determine ratios for mixing refinishing materials

set painting air pressure and drying equipment.

Planning and organising skills to:

plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed within workplace timeframes.

Technology skills to:

use specialist paint refinishing tools and equipment.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Paint informationmustinclude:

paint manufacturer specifications

paint technical data sheets (TDS)

paint safety data sheets (SDS)

workplace procedures.

Materials must include:

approved abrasive papers

suitable fillers

two-pack urethane acrylic enamels

metallic two-pack and clear acrylic lacquers

pearl finishes

water-based finishes

paint thinners and reducers

cleaning materials

suitable primers

anti-static cleaning agents

flexible additives.

Paint tools and equipment must include:

spray guns

air pressure regulators and air compressors

approved spray area.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using TDS and SDS for paint materials

handling and storing paint materials

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Checking paint finish must include:

checking colour, texture, depth and gloss

ensuring paint finish is free of defects

ensuring paint finish blends into surrounding surfaces.


Sectors

Technical - Paint


Competency Field

Vehicle Body